Jiangyin Sifangji
SHGA215C Slitting and Warping Machine / SHGA215C Integral Reverse Roller Machine
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  • SHGA215C Slitting and Warping Machine / SHGA215C Integral Reverse Roller Machine

SHGA215C Slitting and Warping Machine / SHGA215C Integral Reverse Roller Machine

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Product Details

Application Scope

  Sectional warping for fine wool fabrics, strong twisted chemical fiber filament fabrics, dyed fabrics, silk fabrics, towel fabrics, and special industrial fabrics. Can be used as pre-weaving preparation equipment for shuttleless looms such as water jet, air jet, rapier, and projectile looms. Can replace imported sectional warping machines subjected to import.

 

Main Technical Features

⊙ The axial displacement of the warping operating platform is controlled by a high-precision servo motor, and the starting point positioning and section positioning are automatically completed with a single button press.
⊙ The warping operating platform can automatically displace radially. It is controlled by an independent stepping motor to maintain an equal distance between the reed and the formed yarn surface, and the distance can be set arbitrarily.
⊙ Applies new AC variable frequency speed control technology, controlled by computer to achieve stepless adjustment, maintaining constant linear speed winding and unwinding of yarn on the large drum.
⊙ A dedicated integrated oil pressure device for machine, electric, hydraulic, and pneumatic systems generates oil pressure to push the caliper brake, completing the warping brake. The creel tension control adopts an external steel belt damping method, eliminating noise and uneven tension problems caused by traditional caliper damping. (Automatic creel tension control system can be optionally configured as required)
⊙ Adopts advanced technologies such as computer and PLC, and has functions such as total length counting, piece length counting, section counting, and broken end memory, as well as automatic stop at full total length, automatic stop at full piece length, and automatic stop at broken ends.
⊙ Large screen touch human-machine interface, clear display, rich information, and convenient operation.
⊙ The main large drum moves as a whole on the ground rail controlled by a servo motor, while the dividing reed frame and creel are fixed. The warp yarn strips always remain straight during the warping process, and the sheet yarn tension remains constant.
⊙ The 1:6.3 fixed cone steel high-strength large drum combined with the high-precision servo motor warping operating platform can meet the warping process requirements for almost all varieties.
⊙ Two types of creels can be optionally selected: an overall movable creel, where one creel can be matched with multiple warping machine heads, and optional waxing (oiling) and weaving shaft pressure devices can be configured.
   Fixed creel, simple structure, convenient operation. Equipped with various types of bobbin creels to meet the process requirements of different varieties. Spindle pitch and number of spindles can be specially configured according to user needs.
⊙ The tensioners optionally configured for this machine include various types such as three-post adjustable tensioners, two-post fine-tuning tensioners, and single-post tensioners.
⊙ This machine is also equipped with an automatic warp stop motion and a static eliminator.

     55

Warping Operation Display Screen

 

Main Technical Parameters

1. Effective Width: 2300(mm) (Basic Type) (Special specifications can be customized according to user requirements)

2. Weaving Beam Flange Diameter: ≤ 800(mm) (Basic Type)

3. Warping Speed: 0 ~ 600(m/min)

4. Creeling Speed: 0 ~ 100(m/min)

5. Warping, Creeling Constant Linear Speed Accuracy: ±2%

6. Braking Distance: ≤ 2(m) (at speed 300m/min)

7. Creel Tension: ≤ 6000(N) (at creel speed ≤ 50m/min)

8. Large Drum Diameter: 1026(mm)

9. Cone Length: 1010(mm)

10. Cone Angle: 90

11. Traverse Speed of Guiding Bar: 0.001 ~ 9.999(mm/r) (Stepless)

12. Guiding Bar Follow-up Accuracy: 0.02%

13. Distance between Reed and Drum: Adjustable

14. Cone Start Point Positioning: Automatic
15. Section Positioning: Automatic
16. Section Width Setting Range: 0.1 ~ 999.9(mm) (Should not be greater than the length of the yarn guide roller)
17. Creel Spindle Pitch: 300x250(mm) (wool, cotton yarn), 290x290, 220x220 (chemical fiber filament)
18. Number of Creel Spindles: 392 (wool, cotton yarn) 480 (chemical fiber filament)
19. Input Voltage: 3x380V(±10%)
20. Installed Capacity: 30(KVA)
21. Warping Motor Power: 7.5(KW)
22. Creeling Motor Power: 15(KW)
23. Guiding Bar Moving Servo Motor: 1.5(KW)
24. Main Machine Weight: 4500(kg)
25. Creel Weight: 2500(kg)

 

33

Headstock Control Box, Servo Drive

55

Pneumatic and Electrical Connectors for Mobile Creel and Warping Machine

 

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SHGA215C Slitting and Warping Machine / SHGA215C Integral Reverse Roller Machine

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